By Bobby Carlton
Robotics simulation has steadily evolved to keep up with the growing capabilities of industrial robots.
Although it might seem like a futuristic concept, robotics and industrial robots are actually transforming the way we work. Due to their growing capabilities, the field of robotics simulation has continued to evolve.
A robotics simulation is a type of software that enables engineers to design and implement automated production systems using a digital representation of a robot. This type of simulation allows them to interact with the machines and models in a virtual work environment. It can also help them bring the systems online faster and reduce the errors that can occur in the design and implementation of automation systems.
Through the use of robotics, companies can improve the efficiency and effectiveness of their manufacturing processes. In addition to being able to design and implement automated production systems, a robotic simulation can also help them complete the various steps in a production line.
Various companies can benefit from the use of robotics, such as small businesses that operate on a single robot or large organizations that have multiple robots in their facilities. With the help of a robotic simulation such as Nvidia’s Omniverse platform, a company can get the most out of its automation efforts.
Whether a company has multiple robots in its facilities or one dedicated to doing the work, a robotic simulation can help them improve their efficiency. One of the most important factors that a company needs to consider when it comes to implementing a robotic simulation is the time it would take to produce a set of goods.
Before a company decides to invest in a robot, it’s important to determine the potential impact of its use on its production. This can be done by establishing the ROI of the project and ensuring that the robotic system can meet its goals. Having the necessary knowledge about the technology can help a company reach its productivity goals.
Through a robotic simulation, a company can also test the capabilities of its new robot before it goes into production. This process can help determine if the machine can produce the parts that the company needs.
The 3DEXPERIENCE platform has been able to address the various aspects of robotic systems, such as the design and implementation of multiple types of robots. With the addition of a power consumption analysis tool, a company can also determine the optimal power consumption of its machines.
With the help of robotic simulation, companies and industries can now plan for the different scenarios that might occur during the production process. While it’s important to consider the design and construction of the robots and equipment that are used in the production process, it’s also important to ensure that they don’t collide.
The design of the simulation should be precise and ensure that the equipment does not come into contact with one another. This includes incidents involving the production line and the worker. Having the correct tools and processes can help minimize the risk of accidents.
The advantages of a robotic simulation are its time-saving features and the ability to identify potential issues. Unfortunately, this process can take a long time to fix since you have to modify the design directly on the shop floor. Robotic simulation can help correct design in multiple areas and can help ensure that the equipment is ready for production.
Before a company decides to implement a robotic simulation, it’s important they consider the design and construction of the robots and equipment that are used in the production process. Having the correct layout can help ensure that the robot is able to perform its tasks efficiently. One of the most important factors that a company needs to consider when it comes to implementing a robotic simulation is the position of the robot on the shop floor.
Through the use of a scanner, a company can also create a Point Cloud image, which can be used to guide the development of the robotic simulation. This type of data can be collected by a 3D laser scanner, which measures an area. With the help of mobile mapping devices, the team can quickly create a Point Cloud with the necessary dimensions and layout data.
Since it takes a lot of time to model a 3D environment, a company can use a Point Cloud image to determine the space that the robot should occupy in its current setup.
This feature can also help a company keep the design of the simulation as it is, or it can allow the team to redesign the model to find the best fit for the task. According to Stephane, this process can be performed in just a couple of hours using a smartphone. Besides being able to create a Point Cloud, a company can additionally use the collected data to test the effectiveness of the simulation.
One of the most common functions of a robotic simulation is the ability to perform virtual commissioning, which is a process that involves finding the connection between the various equipment in the line. This process can be performed on a computer by managing the entire work cell ensuring that the system is working properly. One of the most important advantages of this feature is that it can allow a company to perform validation on the entire system.
The various programs used in the operation of the system, such as the PLC (programmable logic controller) and the robot, are virtual commissioned. Whenever something new is detected within the work cell, it can be confirmed that the system is working properly.
Since humans can’t completely validate everything in a physical environment, a company can perform a robotic simulation to ensure that the various systems are working properly. Another important aspect of the robotic simulation is to ensure that the robot is following the correct trajectories.
The design details for every movement that are made in the real world are available in the virtual twin. This ensures that the program won’t cause a physical collision with another robot or a human employee. A mistake in the PLC program could lead to significant damages, which can have a significant impact on the equipment’s cost, downtime, and repairs. Virtual environments can help prevent such issues from happening.
Through virtual commissioning, a company can also train its operators on how to react in the event of failure. This process can help them perform their duties efficiently and effectively. Different types of training can be used to address these scenarios.
This capability is also beneficial for a company since it allows it to provide targeted training to its operators before the equipment is ready to be used, and it can provide onsite assessment and assistance throughout the production process.
Another benefit of a robotic simulation is that it allows a company to introduce new products into the production line. This process can help determine if it’s feasible to integrate the new value into the product. Having the continuous improvement of the robot cell can also help prevent production interruptions. If a company can improve its operations, it can implement the changes later on in the real robot.
There are so many potential applications of robotic simulation. Some of the most common processes that can be performed by robots include picking and placing, machine tending, spot welding, arc welding, and many other tasks.
These can be achieved using a virtual world, especially when it comes to complex processes. Robotic sim solutions has already been used by many customers, and this is just the start of what’s to come. There are still many more potential applications of this technology.